FTTH Cable Manufacturing Line – Cutting-edge Production System
Did you know that up-to-date light-transmitting wire networks can operate at rates of up to 190 m/min? This incredible efficiency is made possible by advanced fabrication techniques designed for rapid production.
These configurations are developed to handle diverse cabling forms, including connection cables and firmly insulated cables. Their compact design, often under 26 m, renders them perfect for modern facilities.
Incorporation into intelligent production networks guarantees uninterrupted operations. Through MES/ERP connectivity, these fiber secondary coating line fabrication lines deliver peerless accuracy and productivity. This renders them the leading option for companies seeking to lead in the telecommunication sector.
Introduction to FTTH Cable Production Line
Productive production systems play a vital role in addressing the increasing requirement for dependable links. These systems are designed to create high-quality light-transmitting wires that drive modern networks. With advanced technology, they provide for precision and rapidity in each phase of the production.
Understanding the FTTH Manufacturing Line
An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of naked fibers reinforced with steel or FRP, combined with shielding casings. The result is a long-lasting and high-performance option for high-speed internet connections.
It supports various compounds, including PVC, LSZH, and PE resins. This flexibility ensures it can meet diverse industry needs. Furthermore, the quad-head fiber payout mechanism offers precise tension control, keeping stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its precision and efficiency. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are revolutionizing the way fiber optic cables are produced. Our cutting-edge machinery merges accuracy, productivity, and innovative solutions to produce premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge FTTH cable production line handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Attribute | Advantage |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Live process supervision |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| Low Energy Requirement | Cost savings |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.